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Course Category: Six Sigma & Lean

Six Sigma Black Belt Training Course

Who Would Benefit

This elite program is tailor-made for professionals experienced in leading complex projects using Six Sigma Methodology, particularly those serving as full-time Project Managers overseeing teams with both Yellow and Green Belt practitioners. The Lean Black Belt Six Sigma training course is designed to elevate your understanding of Lean Six Sigma methodology to an advanced level.

Course Description

Upon completing the Lean & Six Sigma Black Belt training, you will possess a comprehensive understanding of how Lean Six Sigma methodologies can significantly enhance and optimise business operations. The course includes sessions over the course of 3 months including 1:1 coaching.

 

This course empowers participants with the knowledge and skills necessary to foster a culture of continuous improvement within their organisations, and provides practical skills using DMAIC methodology to implement these solutions at a high-level, paving the way for organisational improvement.

 

Please Note: To take the black belt training, you must already be a green belt.

 

  • Sessions over 3 months
  • Mentoring sessions during the project
  • Delivered by a Certified Lean Six Sigma Master/Black Belt
  • Six Sigma Black Belt Certification
Learning Outcomes
  • Apply Black Belt Six Sigma tools and methodologies to projects
  • Own your own project and lead on quality control
  • Manage every project stage to Black Belt standards
  • Demonstrate an in-depth understanding of the DMAIC approach, 5S and Data Collection
  • Implement defined solutions and apply operational change management techniques
  • Lead large-scale Black Belt improvement projects
  • Allocate responsibilities and resources to Green Belts and Yellow Belts.
  • Lead improvement teams effectively by assigning roles and understanding project team dynamics
The Programme Includes:

Part 1: Define Phase

  • Understanding Six Sigma in depth
  • Problem-Solving Strategy Y = f(x)
  • Voice of the Customer (VOC)
  • Writing a problem/goal statement using SMART
  • Poor Quality Cost
  • The Pareto Analysis (80:20 rule)
  • Allocating Roles
  • Developing Project Metrics

 

Part 2: Measure Phase

  • How to minimise variation in data measurement
  • Data collection with clear operational definitions
  • Cause & Effect 
  • Process Mapping, SIPOC, Value Stream Map
  • Failure Modes & Effects Analysis (FMEA)
  • Graphical Analysis and visual data representation
  • Capability Analysis
  • Hypotheses testing

 

Part 3: Analyse Phase

  • Analyse identified root causes
  • Multi-Variation Analysis
  • Understanding Inferential statistics
  • Sampling Techniques & Uses
  • Goals of Hypothesis Testing
  • 1 & 2 sample t-tests
  • 1 sample variance tests
  • One Way ANOVA tests
  • One and Two Sample Proportion
  • Contingency Tables

 

Part 4: Improve Phase

  • Generating and evaluating solutions
  • Control Impact Matric
  • Change Management Frameworks
  • Quantify cost benefit analysis
  • Regression Equations and analysis of variable impacts
  • Design of Experiments (DOE) - objectives, methods and considerations
  • Conduct a pilot and collect data

 

Part 5: Control Phase

  • Statistical process control (SPC)
  • Control charts
  • Control Methods for 5S
  • Highlight any business risks observed 
  • Quantify savings using ROI
  • Cost Benefit Analysis
  • Review process performance 
  • Complete project closure documentation
Lean
  • What is Lean?
  • Who uses it?
  • How can it benefit the company?
  • Why do we need it?
  • Lean in action
Tools Used For Lean
  • 8 wastes - what are they?
  • VA & NVA
  • 5S 
  • Kanban system
  • Root Cause Analysis (RCA)
Tools Used For Six Sigma
  • Project Charter – What is the defect & scope of the project
  • Bell curve
  • FMEA
  • Cause & Effect 
  • Y=f(x)
  • Sigma values (DPMO)
  • 5Ys’
  • SIPOC
  • Process maps
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  • 0333 5777 144
  • info@maguiretraining.co.uk